YDM Logo
Lean · IATF 16949 · Industry 4.0

We Turn Factories Into Precision Machines

Lean production systems, IATF & ISO management discipline, and shop-floor software — engineered together to raise OEE, cut unplanned downtime, and drive defects toward zero.

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OEE +27%Unplanned downtime −42%Defect rate 38 PPMSetup time −55% · SMEDFirst-pass yield 99.1%Lead time −31%500+ kaizen deliveredIATF 16949 · ISO 9001 · 14001 · 45001

The YDM Method

We Find the Waste. Then We Remove It.

Every engagement starts with your value stream. We map it, expose the bottleneck, and engineer it out — watch what that does to lead time.

Why Choose Us

A Strong Business Partner for Sustainable Success

We don't just deliver projects — we build lasting capabilities inside your organization.

  • Results measured on the shop floor — OEE, PPM, lead time
  • Integrated: Consultancy + Training + YDMSoft under one roof
  • "Track, Measure, Control, Manage" — data-driven approach
  • Improved processes and lean methodologies
  • Blue & white-collar performance — all visible and measurable
  • Customized solutions backed by YDMSoft digital platform
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YDMSoft Platform

Our Modules

22 purpose-built modules that digitize your entire lean production system.

Dashboard

Access all relevant data for your operations live from a single, centralized point.

Tasks

Digitally assign tasks and projects within your organization to the relevant people, track progress, and manage them in real-time.

Asakai

Ensure the easy and effective management of daily operations with the digital ASAKAI application.

Meetings

Track your company's processes using the digital meeting module, and monitor meeting outputs and completion statuses directly through the system.

QR-QC (8D-NC)

Solve quality problems digitally using global methodologies, and track actions and their statuses in real-time.

Kaizen

Bring the continuous improvement logic into the digital environment and track your company's improvement pool digitally.

5S

Perform 5S audits effortlessly with an automated auditing structure and generate audit reports quickly.

HSE (Health, Safety, and Environment)

Monitor your company's health, safety, and environmental disciplines in a digital environment.

QMS Audits

Digitally plan your internal and external audits, and easily track identified nonconformities along with their corresponding actions.

Supplier Management

Digitally manage the inspection results of your critical inputs and track your suppliers through the system.

Calibration/Verification

Track your measuring instruments in a digital environment to ensure measurement reliability.

Survey

Gather feedback from employees or customers through structured digital surveys.

Target Management

Digitally define and assign KPIs aligned with strategic goals across all departments, and track their realization status with real-time data.

Suggestions and Complaints

Manage employee suggestions and customer complaints through a structured flow.

Gemba Walk

Record the real-time status of the shop floor into the system through planned field walks, and track the actions related to these findings via the system.

Change and Deviation Management

Receive, evaluate, and manage change and deviation requests through the system via a structured workflow.

Document Management

Manage and archive your documentation system—the foundation of your Quality Management System—in a digital environment.

Process-Based Risk Assessment

Manage your process-based risks and opportunities in a digital environment.

Maintenance

Manage IT and machine/equipment malfunction requests and maintenance needs digitally, fully supported by asset management capabilities.

Polyvalence (Multi-Skilling)

Track employee development and ensure workforce flexibility using the digital multi-skill (polyvalence) matrix.

FMEA (Failure Mode and Effects Analysis)

Identify and prevent potential failures in products or processes.

Performance Dashboard

Advanced performance analytics and reporting for management oversight.

Client Stories

Trusted by Industry Leaders

Real results from real partnerships — see what our clients say.

The YDM team brought competent, detail-driven quality management to our operation. Their insight, knowledge, team spirit, and determination were fundamental to improving the quality of our products and the organization of a company that produces high-technology components for the world's most famous sports cars.

GDGiacomo Dal Busco

Giacomo Dal Busco

Chief Technology Officer (CTO)

Working with YDM at our facility in Turkey, they implemented an effective quality control and continuous improvement system, with a focus on systematic development of the welding process through preventive measures. They built a strong team of dedicated people and an effective error-avoidance system. We later adapted their methods for error analysis, welder training, and process monitoring at our facility in China and achieved significant improvement — their focus on the long-term sustainability of results was outstanding.

DRDieter Rausch

Dieter Rausch

Senior VP Operations, Burnhard

YDM combines deep knowledge of automotive production systems and lean management to succeed at any process. Their statistical analysis and troubleshooting are exceptional. Rather than simply reporting problems, they take responsibility and solve them by building a safe, sustainable method into the process.

TTTolga Tezcan

Tolga Tezcan

Founder, Filyos Smart Technologies

Ready to Transform Your Organization?

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